Masina automata de suflat PET – HL 6000

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Masina automata de suflat PET – HL 6000

1 MASINA DE SUFLAT PET Model HL 6000
1.1 Masina de suflat HL 6000 cu 1 set matrite (4 cavitati) pt 2,5L
1.2 Sistem incarcare preforme
1.3 Power Wizard – Sistem reglare automata a temperaturii
1.4 Sistem de recuperare a aerului
2 STATIE COMPRESOR
2.1 Compresor KAESER
2.2 Uscator aer joasa presiune
2.3 Uscator aer presiune inalta
2.4 Booster
2.5 Set filtre aer
2.6 Tanc aer joasa presiune
2.7 Tanc aer presiune inalta
2.8 Racitor apa
2.9 Set conecsiuni pentru statia compresor
2.10 Booster steering box
3 INSTALARE SI SCOLARIZARE
3.1 Instalare
3.2 Scolarizare personal
4 AUXILIAR
4.1 Set aditional de matrite (3+3 cavitati) pt 1,0L
4.2 Set aditional de matrite (2+2 cavitati) pt 2,0L
5 CONVEIOR DE AER
5.1 Lift 1 pentru intrare sticle
5.2 Lift 2 pentru iesire sticle
5.3 Parte dreapta
5.4 Curba la 90˚ (R 785mm – R 1000mm)
5.5 Ventilator (carcasa si filtru aer incluse)
5.6 Tablou electric si conexiuni electrice
5.7 Conveior de aer cu conexiune separata la linie
1. HL 6000 – Masina automata de suflat PET
• Capacitate sticle: de la 0.25l  până la 2.5l
• Dimensiuni: D max – 125mm, H max – 340mml
• Capacitatea de suflare:
– 0,25L    – pana la 11000 st/h
– 0,5L      – pana la 11000 st/h
– 1,0L      – pana la 10000 st/h
– 1,5L      – pana la   8400 st/h
– 2,0L      – pana la   5200 st/h
– 2,5L      – pana la   5000 st/h
• Numărul de cavităţi:
– 4 (0,25 – 0,5L); Ømax=70mm; distanta=85mm
– 3 (1 – 1,5L); Ømax=95mm; distanta=110mm
– 2 (2 – 2,5L); Ømax=125mm; distanta=140mm
• Presiune suflare:                                                   25 Bar +/- 2bar
• Presiune lucru:                                                      10 Bar +/- 1bar
• Debit aer (10 bar):                                                2,6 m3 /h
• Debit aer (25 bar):                                                4,4 m3 /h
• Materialul preformei:                                              FORTAL
VOLUM …………..DIAMETRU……….. INALTIME …………………………GAT STICLA
….……………….…………..
0,25 – 2,5 L …..  max. 125 mm  …  max. 340 mm  ……… Ømin/max. 24/38 mm …….. Hmin. 10,2 mm
Preforme recomandate:

TIP/VOLUM 0,25 L 0,5 L 1,0 L 1,5 L 2,0 L 2,5 L
PCO 28 mm 16-22 g 20-28 g 28-34 g 36-42 g 42-56 g 46-58 g
30/25 mm Twist Off 12-20 g 16-24 g 28-32 g 34-39 g 38-52 g 42-56 g
Oil 29/21 mm 12-18 g 14-18 g 18-26 g 30-37 g 36-46 g 40-52 g

Alimentare electrica
• Putere consumată:                                                124 kW
• Tensiune:                                                            380 V + 10% – 15%
• Frecvenţă:                                                           50/60 HZ + 5%
• Conexiuni electrice:                                               trei faze (3P) + neutru (N) + Ground (PE)
• Diametru cablu alimentare:                                     5×25 mm2
• Inrerupator:                                                         C120A
• Tensiune de comanda:                                          24 V / CC
• Pneumatica:                                                         Festo, Norgren
• Controler:                                                            PLC Mitsubishi
• Display:                                                                HMI Mitsubishi
Cuptorul de incalzire preforme
• Unitati de cuptoare:                                              1
• Segmente incalzire pe unitate:                                2
• Zone incalzire:                                                      10
• Lampi infrarosu pe unitate:                                     20 (total 40)
• Lungime lampi / Putere lampi:                                 750 mm +/- 2mm / 2400 – 2500W
Conditii de mediu
• Temperatura in hala productie:                               18 -25 °C (necesitate instalare ventilator exhaustare din hala)
• Umiditate relativa aer:                                            max. 70%
• Inaltime maxima de la nivelul marii:               max. 1000 m ASL
Refrigerant
• Presiune:                                                             3 -4 Bar
• Temperatura intrare apa:                                      5 – 7 °C
• Debit:                                                               2,9 m3/h
• Eficienta racire:                                                   14000 kcal/h
• Conexiune apa (intrare/iesire):                                G 1/2 “
Preparare aer (Standard DIN ISO 8573-1)
• Praf – cantitate particule:                                       max. 0,1 mg/m3
• Praf – dimensiune particule:                                    max. 0,1 μm
• Deseu ulei Clasa 1:                                               < 0,01 mg/m3
• Punct condensare – presiune joasa:                                   max. 3 °C
• Punct condensare – presiune inalta:                                  max. 3 °C
Conditii tehnice si recomandari pentru preforme
• Depozitare:                                                          10 -30 °C
• Umiditate relativa aer in depozit:                            max. 70%
• Utilizare:                                                              dupa stationare de 12 ore la temperatura din hala de productie
• Temperatura in hala productie:                              18 -25 °C
• Punct condensare – presiune inalta:                                  max. 3 °C
2. Statie de compresoare
Compresor KAESER BSD 72
• Presiunea de lucru:                                                10 bar
• Presiune maxima:                                                  11 bar
• Putere motor:                                                      30 kW
• Alimentare:                                                          3PH / 400V ± 10% / 50 – 60 Hz
• Nivel sunet la 1m distanta:                                      69dB
• Dimensiuni (L x l x H):                                            1530 x 1005 x 1700 mm
JOASA PRESIUNE                                      ÎNALTĂ PRESIUNE
Aer rezervor de presiune scăzută:                              Aer rezervor de înaltă presiune:
• Presiune maxima de lucru: 16bar                             Presiunea maxima de lucru: 31BAR
• Volum: 1000l                                                        Volum: 1000l
• Dimensiuni: O1000mm H – 2000mm                         Dimensiuni: O1000mm, H 2000mm
• Greutate: 300 kg                                                  Greutate: 350 kg
Uscator de aer de presiune scăzută AD 050          Uscator de aer de înaltă presiune AD 060H
• Debit: 6.0 – 7.5 m3/min                                         Debit: 6.0 m3/min
• Dew Point: 2 – 10 ° C                                            Dew Point: 2 ° C
• Temperatura max. aer admisie: 2 – 80 ° C                 Temperatura max. aer admisie: 2 – 50 ° C
• Presiune de lucru: 2 – 20bar                                    Presiune de lucru: 2 – 40bar
• Consum max. de energie: 1.54kW                           Consum max. de energie: 1,87kW
• Current max.: 7A                                                  Current max.: 8,5A
• Tip agent refrigerant: R134a                                   Tip agent refrigerant: R134a
• Alimentare: 1PH / 230V ± 10% / 50-60 Hz               Alimentare: 1PH / 230V ± 10% / 50 – 60 Hz
• Conexiune aer: 1 1 ”                                             Conexiune aer: 1″
• Dimensiuni (L x L x Hmm): 1150 x 480 x 960                        Dimensiuni (L x L x Hmm): 950 x 450 x 820
• Greutate: 152 kg                                                  Greutate: 140 kg
Set filter joasă presiune                                       Set filtre inalta presiune
• Microfiltru                                                             Microfiltru
• Prefiltru                                                               Filtru de carbon activ
Booster N 502G                                                    Racitor apa HT 6A
• Presiune intrare: 13bar                                           Capacitatea de răcire: 14500 kcal / h (50Hz)
• Presiune finala: 35 bar                                            Consum curent: 10.8A
• Debit până la: 5.4 m3/min                                     Tip agent refrigerant: R134a
• Capacitate 500 l / min                                            Cantitate refrigerant umplere: 5 kg
• Putere nominală motor: 15 kW                               Motor compresor: 4,5kW
• Volumul teoretic admisie aer: 6.85 m3/min                Debit aer condensat: 6000 m3 / h
• Nr de cilindri: 2                                                     Capacitatea rezervorului de apa: 110l
• Viteza compressor: 970 rot / min                             Pompa de apa: 0.55kw
• Nivel zgomot: 68 dB (A)                                         Debit de apa răcită: 2.99 m3 / h
• Construit cu postracire                                           Demensiune conducte de apa racita: 3 “inch
• Alimentare: 3PH / 400V ± 10% / 50-60 Hz               Alimentare: 3PH / 400V ± 10% / 50 – 60 Hz
• Dimensiuni: (L x W x H) 1940x1650x1130mm           Dimensiuni: (L x W x H) 650 x 1360 x 1600 mm
• Greutate max – 730 kg                                          Greutate: 230 kg